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Description
Description
Managing a warehouse is about designing safe, efficient flows—from receiving to shipping—while steering stock accuracy, space, time, and cost. Over two days, participants explore processes, layout & slotting, picking methods, WMS fundamentals, KPIs, and safety/ergonomics, with hands-on case work and calculations inspired by real warehouse data.
Objectives
After the training, the participant will be able to:
- Know the core warehouse processes, areas and roles
- Understand stock concepts, flow principles and QCT (Quality/Cost/Time)
- Recognise the main storage systems, handling equipment and picking methods
- Set an efficient layout and slotting logic based on ABC/velocity and constraints
- Use and apply WMS fundamentals (locations, RF/barcode, master data, basic transactions)
- Build and monitor key KPIs (accuracy, productivity, space, service, safety)
- Run a practical improvement case (distance, time, staffing, and ROI estimation)
Programme
- Presentation of warehouse fundamentals: purpose, terminology, warehouse areas and flows (receiving, quality, put-away, storage, replenishment, picking, consolidation, packing, expedition)
- Explanation of what the warehouse does and does not do: interface with procurement, production & transport; boundaries with carrier contracts and customer service
- Basic roles & responsibilities in operations: receiver, picker, packer, team leader, inventory controller; safety & pictograms
- Stock, flows and QCT: definitions, incoming vs. outgoing flows, cycle stock vs. safety stock, accuracy & traceability
- Costs and risks: labour, space, equipment, damages, ergonomics; link to surrounding contracts (3PL, transport, insurance)
- How to choose layout & slotting: U-, I-, L-flows; ABC & velocity-based slotting; aisle width; pick paths; replenishment strategies
- Storage systems & handling equipment: pallet racking (selective, drive-in, etc.), shelving, mezzanine, conveyors; pallet trucks, forklifts
- Picking methods: discrete, batch, zone, wave; pick-to-light/voice; consolidation & packing good practices
- WMS overview: locations, item master, units, barcodes/RF, core transactions (GR, put-away, move, pick, ship), simple integrations with ERP
- KPIs & continuous improvement: OTIF, picking accuracy, productivity (lines/h), space utilization, dwell time; visual management
- Set out central improvements between “initial” and “optimized” layouts: distance, time and staffing calculations
- Traps to avoid & practical exercises
Target audience
Employees working in sales/purchase, export & import, finance, logistics, transport, legal affairs or interested in managing warehouse operations and international trade.
Conditions
Support de cours
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Des supports de cours seront disponibles après les modules respectifs
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Die Kursunterlagen werden nach den jeweiligen Modulen zur Verfügung gestellt
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Course materials will be made available after the respective modules
Certificate
Participants will have access to a training certificate delivered by the House of Training.
Location
L-1615 Luxembourg
Luxembourg