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Description
Description
Managing a warehouse is about designing safe, efficient flows—from receiving to shipping—while steering stock accuracy, space, time, and cost. Over two days, participants explore processes, layout & slotting, picking methods, WMS fundamentals, KPIs, and safety/ergonomics, with hands-on case work and calculations inspired by real warehouse data.
Objectives
After the training, the participant will be able to:
- Know the core warehouse processes, areas and roles
- Understand stock concepts, flow principles and QCT (Quality/Cost/Time)
- Recognise the main storage systems, handling equipment and picking methods
- Set an efficient layout and slotting logic based on ABC/velocity and constraints
- Use and apply WMS fundamentals (locations, RF/barcode, master data, basic transactions)
- Build and monitor key KPIs (accuracy, productivity, space, service, safety)
- Run a practical improvement case (distance, time, staffing, and ROI estimation)
Programme
- Presentation of warehouse fundamentals: purpose, terminology, warehouse areas and flows (receiving, quality, put-away, storage, replenishment, picking, consolidation, packing, expedition)
- Explanation of what the warehouse does and does not do: interface with procurement, production & transport; boundaries with carrier contracts and customer service
- Basic roles & responsibilities in operations: receiver, picker, packer, team leader, inventory controller; safety & pictograms
- Stock, flows and QCT: definitions, incoming vs. outgoing flows, cycle stock vs. safety stock, accuracy & traceability
- Costs and risks: labour, space, equipment, damages, ergonomics; link to surrounding contracts (3PL, transport, insurance)
- How to choose layout & slotting: U-, I-, L-flows; ABC & velocity-based slotting; aisle width; pick paths; replenishment strategies
- Storage systems & handling equipment: pallet racking (selective, drive-in, etc.), shelving, mezzanine, conveyors; pallet trucks, forklifts
- Picking methods: discrete, batch, zone, wave; pick-to-light/voice; consolidation & packing good practices
- WMS overview: locations, item master, units, barcodes/RF, core transactions (GR, put-away, move, pick, ship), simple integrations with ERP
- KPIs & continuous improvement: OTIF, picking accuracy, productivity (lines/h), space utilization, dwell time; visual management
- Set out central improvements between “initial” and “optimized” layouts: distance, time and staffing calculations
- Traps to avoid & practical exercises
Target audience
Employees working in sales/purchase, export & import, finance, logistics, transport, legal affairs or interested in managing warehouse operations and international trade.
Conditions
Course Material
The training material will be handed out at the beginning of the course.
Certificate
Participants will have access to a training certificate delivered by the House of Training.
Location
L-1615 Luxembourg
Luxembourg